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Future Tyre Industry Hub Weekly: AI, Abrasion and Supply Chains

Published:
July 19, 2026
Author:
James Lockwood
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Artificial intelligence, tyre abrasion and European supply-chain investment shaped developments during the week ending 19 July 2026. Manufacturers reported measurable gains from factory digitalisation while researchers advanced methods for testing tyre-wear emissions. Elsewhere, cost pressure affected production decisions, recycling investment shifted towards Europe and distributors continued expanding across regional markets.

AI delivers measurable factory gains

Guizhou Tyre provided one of the week’s clearest examples of artificial intelligence moving beyond pilot projects.

The manufacturer has introduced more than 40 digital applications at its Guiyang factory. These cover design, production planning, quality control and operational analysis.

Reported results include a 57% reduction in product defects. Labour productivity increased by 68%, while inventory levels fell by 34%.

Those figures are particularly relevant because more than 60% of the plant’s orders involve customised products. Such production requires greater control over design, materials and scheduling.

In practice, artificial intelligence can help identify process variation before it creates defective output. It can also support more accurate planning across compounds, components and finished tyres.

The development suggests that factory AI is becoming commercially useful when it connects several production functions. Its value lies in measurable improvements rather than the deployment of individual digital tools.

Read more about how AI is changing tyre production at Guizhou Tyre.

Laboratory research targets tyre abrasion

Fraunhofer researchers also advanced work on tyre-wear measurement during the week.

Four Fraunhofer institutes have completed the first phase of the TERIS research project. The programme is developing laboratory methods to generate, collect and analyse tyre abrasion under controlled conditions.

The work combines particle collection, tribological modelling, accelerated ageing and chemical analysis. It also uses artificial intelligence to examine changes in material surfaces.

The project could give compound developers an earlier indication of how different materials respond to load, ageing and surface conditions. This may reduce reliance on lengthy complete-tyre trials during initial development.

However, TERIS is not intended to replace regulatory tyre testing. Its potential role sits earlier in the design process, where manufacturers need repeatable ways to screen compounds.

That distinction matters as tyre abrasion enters the European regulatory framework. Euro 7 introduces requirements covering non-exhaust emissions, including tyre wear.

Reliable laboratory correlations could help manufacturers compare formulations while balancing abrasion, grip, rolling resistance and durability.

Read more about the Fraunhofer TERIS tyre-abrasion testing project.

European production meets automated logistics

Nexen Tire opened a fully automated warehouse beside its Žatec manufacturing plant in the Czech Republic.

The 7,104-square-metre facility can store approximately 830,000 tyres. This represents an increase of about 57% from the site’s previous capacity of 530,000 units.

Automated handling systems manage incoming and outgoing products. Radio-frequency identification technology provides greater visibility as tyres move between production, storage and dispatch.

The development follows an expansion that increased the plant’s planned annual production capacity from 5.5 million to around 11 million tyres.

Manufacturing growth depends on logistics capacity keeping pace. Without sufficient storage and dispatch capability, higher output can create inventory bottlenecks rather than improve product availability.

Nexen Tire chief executive John Bosco Hyeon Suk Kim described the project as an investment in integrated manufacturing and logistics capability.

For European distributors and retailers, the practical measure will be product availability during seasonal demand peaks.

Read more about Nexen Tire’s automated Czech tyre warehouse.

Recycling investment shifts towards Europe

Genan’s withdrawal from the US recycling market highlighted a different form of supply-chain restructuring.

The Danish group sold its Houston tyre recycling plant to Liberty Tire Recycling. The transaction took effect on 15 July.

Genan said the disposal would release financial and management resources for European expansion. The company now operates six plants across Denmark, Germany and Portugal, with combined annual processing capacity exceeding 350,000 tonnes.

Group chief executive Poul Steen Rasmussen said the Houston operation had demonstrated the commercial viability of Genan’s technology. He indicated that Liberty’s market position made it well placed to develop the facility.

The sale follows Genan’s acquisition of ESTATO Umweltservice in Germany. Together, the transactions point towards a more concentrated European operating model.

Europe’s recycling sector still faces fragmented capacity and uncertain demand for recovered materials. Consolidation may help operators build scale, but circularity depends on stable markets for recovered rubber, steel and textiles.

Read more about Genan’s decision to focus tyre recycling investment on Europe.

Costs reshape factory decisions

Manufacturing economics also returned to the centre of industry attention.

CEAT reported revenue growth of more than 22% for its first quarter. However, consolidated net profit fell by 96.4% year on year as raw-material and operating costs increased.

The result illustrates how rising sales do not necessarily protect tyre manufacturers from margin pressure. Pricing changes can take time to recover increases in rubber, carbon black, energy and other inputs.

Despite weaker short-term profitability, CEAT approved capital expenditure of approximately ₹1,205 crore. The programme is expected to add around 53,000 tyres per day of capacity by its 2031 financial year.

Other manufacturers are also adjusting. JK Tyre is preparing price increases, Michelin is consolidating BFGoodrich production and Apollo Tyres is assessing another possible Indian factory investment.

The developments expose a central industry tension. Manufacturers must fund capacity and product development while managing immediate cost pressure.

Read more about tyre price rises and factory restructuring.

Distribution networks continue to consolidate

Nordic Tyre Group agreed to acquire Romanian distributor Dinamic92 during the week.

The transaction marks the group’s entry into Romania and Eastern Europe. Dinamic92 serves more than 5,000 business customers, providing an established platform beyond Nordic and Baltic markets.

The deal reflects continued consolidation in European tyre distribution. Regional wholesalers are seeking greater purchasing scale, wider customer coverage and stronger cross-border logistics.

Manufacturing investment, automated storage and distributor expansion are closely connected. Additional factory capacity has limited value unless products can move efficiently through regional replacement and original equipment channels.

Read more about Nordic Tyre Group’s Romanian distribution acquisition.

What the week indicates

This week’s developments show that tyre industry investment is becoming more interconnected.

Artificial intelligence is improving factory quality and inventory control. Automated warehouses are supporting larger regional production sites. Laboratory research is responding to future abrasion requirements, while recyclers and distributors are building more concentrated European networks.

At the same time, weaker manufacturing margins show that transformation must be funded within a difficult cost environment.

The most significant developments are therefore not isolated technologies or transactions. They are changes that connect tyre design, manufacturing, logistics, use and end-of-life processing across the complete value chain.

Tagged with: tyre industry investment, AI tyre manufacturing, tyre abrasion testing, Euro 7, automated tyre warehouse, tyre recycling, supply-chain technology, factory automation, tyre production costs, European tyre distribution, circular economy, tyre logistics

Disclaimer: This content may include forward-looking statements. Views expressed are not verified or endorsed by Tyre News Media.

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